Apprenticeship training course

Blacksmith (level 3)

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Information about Blacksmith (level 3)

Using craft, art or skill to design, shape and join metal components by hot forging and other metal working processes for small batch or bespoke production and/or heritage metalwork conservation.

• Knowledge, skills and behaviours:
  View knowledge, skills and behaviours

  Knowledge

  • Health & Safety (H&S) - health & safety process, legislation and regulations in the forge and on site including COSHH, H&S at work act 1974. Knowledge of safe work processes that ensures the safety of self and others such as personal health surveillance, hazard recognition, risk assessment, method statements, disposal of waste, equipment inspection, personal protective equipment. Knowledge of exposure, risk and prevention of flash burns, arc eye, radiant heat, noise exposure and fumes as well as knowledge of preventing musculoskeletal and manual handling injuries
  • Materials - the properties and uses of materials used for blacksmithing such as the effects of heat and working on forgeable metals. The effects of combining metals and other media such as wood, stone or plastic. Modes of supply, methods for handling and storing resources. The effects of the environment and techniques for protecting metalwork
  • Tools - the key equipment, fixed and hand tools, the principles of operation, manufacture, set up, maintenance and safe use. Hand tools such as tongs, punches, chisels, hammers, anvil tools and jigs. Hand held machine tools such as drills and grinders. Fixed forge equipment such as power hammers, presses, forges, furnaces. Fixed fabrication equipment such as guillotines, rolls, metalworkers and linishers. Fixed welding equipment such as welding plant, profile cutters and extraction systems. Fixed machine equipment such as drills, lathes, milling and grinding machines
  • Quality - knowledge of quality standards including those expected by the client, employer, suppliers and regulatory bodies, including methods of recording work, use of product data sheets, International Standardisation Organisation (ISO) 9001, Conformete European (CE) marking and building regulations
  • Design - knowledge of elements and principles of design, drawing conventions and techniques by hand or computer aided design (CAD). Interpreting models and samples as part of the initial design process when presenting an idea to a client or as a component of design realisation when working out production samples
  • Manufacture, conservation and repair of metalwork - Finishing and protection methods and processes. The occupational roles and responsibilities within the processes regarding work relationships such as knowledge of those responsible for advising the client or other relevant parties, an appreciation of the costs of time and materials in the production of forged ironwork and the issues involved in seeking approval for work to commission or for direct retail
  • Setting up for work, problems that may occur and how to respond to them, knowledge of relevant mathematics and science such as volumes of metal required when calculating forging allowances, linear calculations for frameworks and bending, trigonometry for squaring and calculating angles when setting up working drawings or constructions, the chemistry and physics of ferrous metals in their heat treatment, the properties of common alloying elements and the chemistry of corrosion and its causes
  • Context of the craft - the context of the craft such as design styles, notable blacksmiths and artistic movements. Historical and contemporary processes and techniques

  Skills

  • Health & Safety and working environment - maintain standards of health and safety for self and for others, using safe working practices. Prepare and maintain a safe working environment, where both hand and mechanical tools are used, as well as being able to safely handle fuel and light and operate the forge. Identify hazards and minimise risk in the working environment
  • Technical interpretation and understanding - create and interpret specifications, samples, drawings, and other written and verbal instructions for the manufacture or repair of metalwork. The identification and appropriate response to problems such as calculating jointing, forging and bending allowances, creation of working templates or jigs from drawings, arriving at an appropriate order of dismantling and construction including testing and adjustment, seeking advice and guidance as appropriate
  • Design - produce technical drawings, designs and models by hand or computer aided design (CAD) which can be interpreted by colleagues and clients when developing the final product
  • Manufacturing and repair processes - select and use the appropriate processes, techniques, materials, tools and equipment for manufacture or repair of metalwork and undertake the blacksmith making process to the industrial standard from inception to realisation. Plan and manage time effectively
  • Hot Forging - efficiently manage a forge or furnace when using forge tools to hot forge, form, cut and join metals by hand and machine
  • Thermal Welding and cutting - use hand operated thermal equipment, cutting and joining techniques to cut and join metals
  • Machining - use hand operated machine tools for cutting, drilling and shaping components
  • Bench work - use hand tools to cold cut and shape materials. Join materials using fastening systems
  • Tools, materials and equipment - carry out testing and adjustment. Manufacture, prepare and maintain materials, equipment and tools appropriately. Manufacture and maintain hand tools such as tongs, punches, chisels, hammers, anvil tools and jigs. Maintain equipment such as hand held machine tools, fixed forge equipment such as power hammers, presses, forges and furnaces. Fabrication, welding and engineering equipment. Preparing materials such as consumables, metal for the job, fixings and coatings
  • Finishing - clean, prepare and protect metalwork. Finish surfaces by specifying and applying specified surface treatments, coatings or coverings as required such as wire brushing, degreasing, descaling, polishing, waxing, oiling, painting and specifying sub-contract finishes such as hot dip galvanising, electro polishing and powder coating
  • Fitting - construct and fit work in the workshop and/or on site as appropriate, which includes assembly and dismantling of components and products and correcting faults in metalwork

  Behaviours

  • Promote positive safety culture - ensure at all times that work is carried out in a safe way that does not put themselves or others at risk
  • Quality focused - work to appropriate quality standards such as working to client requirements, workshop samples, drawing specifications, historical listings, building regulations and workshop procedures, with efficient use of time, materials and resources. Record work and either self-evaluate or obtain feedback from others to improve work and working practice
  • Professionalism - have a strong professional work ethic including pride in work and attention to detail. Recognise the need for efficient and clear communication and the importance of working effectively with others. Promote and represent the craft, apply ethics and professional judgment in all areas of work. Take responsibility for own work and monitoring the work of others
  • Self-development - keep up to date with best practice and emerging technologies within the sector. Obtain and offer constructive feedback to others, develop and maintain professional relationships
• Apprenticeship category (sector): Creative and design
• Qualification level: 3; Equal to A level
• Course duration: 48 months
• Maximum funding: £21,000 ; Maximum government funding for ; apprenticeship training and assessment costs.

View more information about Blacksmith (level 3) from the Institute for Apprenticeships and Technical Education.