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Apprenticeship training course

Industrial thermal insulation technician (level 3)

There are 9 training providers who offer this course. Check if a training provider can deliver this training in the apprentice's work location.

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Information about Industrial thermal insulation technician (level 3)

Applying and fabricating insulation and cladding materials.

Knowledge, skills and behaviours
View knowledge, skills and behaviours

Knowledge

  • Health and safety regulations, relevance to the occupation and the technicians responsibilities. Health and Safety at Work Act, Control of Substances Hazardous to Health (COSHH). Manual handling, Working at height, Slips, trips and falls, Fire Safety and Environmental Awareness.
  • Methods of interpreting and extracting relevant information from drawings, specifications and work instructions using paper based or digital methods.
  • Resource calculation techniques: quantity, length and area of materials used for insulation and cladding to minimise waste.
  • Principles of manual technical drawing used to design and develop bespoke cladding patterns for simple and complex fabrication methods
  • Methods of fabricating sheet metal cladding: simple and complex parallel line, radial line and triangulation
  • Characteristics of bespoke cladding systems: vapour barriers and weatherproof cladding
  • Characteristics of multi layered insulation systems: closed cell and open cell insulation
  • Principles and methods of selecting and installing multi layered insulation systems: closed cell and open cell insulation
  • Specialist thermal installation techniques: multi layer, closely fitting and staggered joints of pipework, ductwork, storage tanks, vessels, reactors, turbines, boilers and bulkheads.
  • Principles of thermal conductivity in insulation products: temperatures and personnel protection.
  • Techniques of cladding fabrication for: pipework, ductwork of storage tanks, vessels, reactors, turbines, boilers and bulkheads.
  • Principles of procurement and supply chain management in the thermal insulation industry.
  • Environmental and sustainability regulations and guidance within the insulation industry: carbon footprint impacts, costs and benefits.
  • Principles and techniques for the selection and installation of sheet metal and specialist cladding systems: jointing, sealing and weatherproofing.
  • Organisational health and safety policies and procedures, and principles of selecting and using personal protective equipment
  • Safe systems of work, control measure implementation and monitoring techniques: risk assessment, method statements and permit to work.
  • Assess and mitigate the risk of asbestos exposure in the refurbishment environment.
  • Principles of using specialist equipment for fabricating metal cladding: swagers, lock formers, guillotine, folder, edgers and roller.
  • Principles of checking, using and storing portable power tools; drills, nibblers and rivet guns.
  • Principles of checking, using and storing hand tools: technical drawing tools, measuring tools, application tools.
  • Planning and time management techniques.
  • Coaching, mentoring and supervision techniques.
  • Principles of quality control and assurance in the thermal insulation industry.
  • Legislative guidance relating to equity, diversity, and inclusivity in the workplace.
  • Well-being: mental and physical health considerations in self and others and how to access support.
  • Written communication methods: digital and paper based: plant registers, quality assurance documents, risk assessments, method statements, work permits, site registers and induction registers.
  • Verbal communication techniques and Industry specific thermal Insulation terminology.
  • Principles of the erection and dismantling of portable scaffold towers.
  • Methods of fixing pipework, duct support bracketry, hangers and minimising thermal and fire passage.

Skills

  • Select and use personal protective equipment and apply health and safety policies and procedures
  • Interpret and extract information using paper based or digital techniques from drawings and specifications to inform work instructions.
  • Communicate design specification and product requirements to others.
  • Calculate resource and cost quantities from site specifications.
  • Design and develop manual technical drawings for bespoke cladding patterns involving simple and complex fabrication methods: design specification, location and environmental impacts including weather conditions.
  • Select and install multi layered insulation systems: closed cell and open cell insulation.
  • Fabricate sheet metal and specialist cladding from patterns, applying simple and complex parallel line, radial line and triangulation methods
  • Select and install fabricated cladding to, for example: pipework, ductwork, associated equipment: storage tanks, vessels, reactors, fractionation towers, turbines, boilers or bulkheads.
  • Use specialist equipment for fabricating metal cladding: swagers, lockformers, guillotine, folder, edgers and rollers.
  • Check, use and store portable power tools for example: drills, nibblers and rivet guns.
  • Check, use and store hand tools for example: technical drawing tools, measuring tools, application tools.
  • Apply planning and time management techniques to identify project plan targets.
  • Communicate with others verbally for example, internal and external customers, colleagues, and managers.
  • Coach, mentor and supervise other thermal insulators.
  • Procure tools, equipment and materials.
  • Supervise the safe and secure handling and storage of tools, equipment and materials.
  • Supervise the erection and dismantling of portable scaffold towers and work safely at heights to comply with The Work at Height Regulations.
  • Complete documentation - paper based or digital. For example, plant registers, quality assurance documents, risk assessments, method statements, work permits, site registers and induction registers.
  • Implement and monitor safe systems of work and control measures.

Behaviours

  • Promotes health and safety for self and others.
  • Team focused, working with colleagues and others.
  • Acts professionally.
  • Support an inclusive culture.
  • Contribute towards a sustainable workplace.
  • Committed to continued professional development (CPD) for self and others to maintain and enhance competence.
Apprenticeship category (sector)
Construction and the built environment
Qualification level
3
Equal to A level
Course duration
24 months
Maximum funding
£20,000
Maximum government funding for
apprenticeship training and assessment costs.
Job titles include
  • Industrial thermal insulation technician

View more information about Industrial thermal insulation technician (level 3) from the Institute for Apprenticeships and Technical Education.