Apprenticeship training course

Aviation maintenance mechanic (level 2)

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Information about Aviation maintenance mechanic (level 2)

Carrying out inspections for maintenance and ground handling of a range of military or civil aircraft, including rotary and fixed wing within an airworthiness environment.

• Knowledge, skills and behaviours:
  View knowledge, skills and behaviours

  Knowledge

  • Awareness of health and safety regulations, relevance to the occupation and the mechanic's responsibilities. Health and Safety at Work Act – responsibilities. Risk assessment and pre-work briefing. Control of Substances Hazardous to Health (COSHH). Manual handling. Personal Protective Equipment (PPE). Working at height, ladders, platforms and stands. Working in confined spaces. Situational awareness. Isolation and emergency stop procedures. Emergency evacuation procedures. Slips, trips, and falls. Safety equipment: guards, signage, fire extinguishers.
  • Principles of flight safety: foreign object damage (FOD) prevention, responsibilities of individuals for flight safety, aircraft zones, systems, and components: what they are, why they are important, potential dangers, use of safety management systems (SMS).
  • Awareness of environment and sustainability regulations, relevance to the occupation and the mechanic's responsibilities. Types of pollution and control measures: noise, smells, spills, and waste. Efficient use of resources. Waste and energy management.
  • Human factors: importance in aviation, features and limitations of human performance, factors affecting human performance, causes of human error.
  • Maintenance activities, practices, and techniques: scheduled or unscheduled, corrective and preventative.
  • Flight line maintenance: purpose and the types. Pre (before flight), post (after flight) maintenance. Inspection techniques of wheels, brakes, transparencies, and gauges. Fluid levels: oil, fuel, hydraulics, gaseous systems, and their methods of replenishment.
  • Airframe structural inspection and husbandry: general concepts, structural zones, locking and fastener devices, corrosion, and component handling. Control, care, inspection processes and maintenance procedures.
  • Awareness of aircraft electric and avionic systems: general concepts, safety considerations, common faults and issues, components, simple tests post system disturbance and restoration.
  • Awareness of aircraft mechanical and engine related systems: general concepts, safety considerations, common faults and issues, components, simple tests post system disturbance and restoration.
  • Aircraft movement, storage, and security procedures. Selection and use of support facilities, equipment, and resources.
  • Awareness of statutory military or civil airworthiness legislation: responsibilities and why they are important.
  • Standard operating procedures (SOPs) and quality assurance: what they are and why they are important.
  • Information technology and digital: management information systems (MIS), spreadsheets, email, virtual communication. General Data Protection Regulation (GDPR). Cyber security.
  • Communication: verbal communication techniques. Matching style to audience. Barriers in communication and how to overcome them.
  • Communication: non-verbal; hand signals, symbols, and signage.
  • Communication: written communication techniques. Writing using plain English principles.
  • Aircraft documentation: documentation methods and requirements - electronic and paper.
  • Awareness of the Equality Act: equality, diversity, and inclusion in the workplace.
  • Tools and equipment: identification and selection of tools and equipment.
  • Tool control processes and procedures: Storage and condition check, calibrated equipment requirements and calibration certificates.
  • Roles and limits: position within operation, limits of autonomy and reporting procedures.
  • Principles of good team working.
  • Process and procedures for preparing an aircraft for flight operations (engine start and `see off').
  • Process and procedures for recovering an aircraft from flight operations (`see in').
  • Process and procedures for applying aircraft electrical power.

  Skills

  • Comply with health and safety regulations and procedures.
  • Comply with environmental and sustainability regulations and procedures. Identify, handle and segregate resources for reuse, recycling, and disposal.
  • Use information technology and digital systems. Comply with GDPR and cyber security.
  • Collect and use information. For example, aircraft servicing schedules, aircraft technical log.
  • Record maintenance information: paper based or electronic.
  • Communicate with colleagues verbally.
  • Communicate with colleagues non-verbally. For example, standard signals used when marshalling and handling aircraft.
  • Select and use tools and equipment.
  • Follow tool control processes and procedures including tool calibration, storage, and condition.
  • Identify, handle and store aircraft components and parts.
  • Inspect and assess condition of aircraft components and restore to former state, including reinstating access panels.
  • Use simple measuring and test equipment. For example, steel rule, and digital multimeter.
  • Follow work instructions: verbal or written.
  • Comply with statutory military or airworthiness legislation.
  • Identify and mitigate dangers within the air environment. For example, aircraft engines running, intake, and exhaust areas.
  • Identify and report on progress and issues.
  • Prepare the work area prior to the activity. For example, pre-use checks on ground support equipment (GSE), fit and remove aircraft covers, bungs or blanks.
  • Restore the work area on completion of the activity.
  • Comply with aircraft movement procedures. For example, receipt and dispatch or as a member of an aircraft movement team.
  • Replace mechanical system components. For example, engine components, hydraulic system components, air-conditioning components, or pneumatic system components.
  • Replace electrical or electronic system components. For example, electrical power distribution, aircraft lighting, communication, navigation, or cabin equipment.
  • Contribute to team tasks for aircraft maintenance. For example, on engine assemblies, landing gear assemblies, flying control surfaces, door assemblies, aircraft cabin fixtures and assemblies or avionic rack assemblies.
  • Perform aircraft pre and post flight servicing. For example, airframe and systems: (aircraft landing gear assemblies and retraction bays or aircraft wheels and tyres).
  • Perform checks and replenishments. For example, check and replenish (aircraft gaseous system, aircraft hydraulic system fluid levels, engine oil, fuel, or tyre pressures).
  • Clean and visually check aircraft transparencies.
  • Apply external electrical power to an aircraft.
  • Follow standard operating procedures (SOPs) and quality assurance processes.

  Behaviours

  • Puts health and safety, flight safety and human factors first, for themselves and others.
  • Considers the environment and sustainability.
  • Takes responsibility for their own work.
  • Team-focussed to meet work goals: working effectively with others, seeks help when needed and helps others when requested.
  • Committed to continued professional development (CPD).
• Apprenticeship category (sector): Engineering and manufacturing
• Qualification level: 2; Equal to GCSE
• Course duration: 18 months
• Maximum funding: £19,000 ; Maximum government funding for ; apprenticeship training and assessment costs.
• Job titles include:
  • Aircraft maintenance mechanic
  • Aircraft mechanic
  • Base maintenance support mechanic
  • Line support mechanic
  • Unlicensed aircraft mechanic

View more information about Aviation maintenance mechanic (level 2) from the Institute for Apprenticeships and Technical Education.